The DGC plant is purpose-built solely to be a world class facility for manufacturing goat milk formula. Combined with our cooperative farm model, we are able to control the entire process from milking to distribution. So milk that comes into the plant leaves as a completed product.
The result is a safer, cleaner manufacturing process with no third parties in the production process.
The fat content of formula must be modified to include several essential fatty acids. Many formulas are based on skim milk where the milk fat is replaced by vegetable oils, including palm oil.1
DGC has adopted an alternative approach, using whole goat milk to retain milk fat. Vegetable oils are still added to top up the essential unsaturated fatty acids in goat milk, but it is not necessary to use palm oil if milk fat is included in the formula.
Our research has also shown that there is also no need to use highly modified ingredients such as OPO.2
|1||Delplanque et al, 2015|
|2||Prosser et al, 2010|
DGC has end to end production facilities on its site in Hamilton, New Zealand.
Milk is collected from our farms and delivered directly to the production facility. We take great care for our milk, ensuring a consistently lower temperature at all times by insulating our milk trucks. This helps maintain the nutritional integrity of our Goat Milk at all times during transit.
When the whole goat milk is delivered to the site it is checked again for quality before it is processed.
The milk that enters the DGC facility leaves as goat milk formula, in the can that is then sold to our partners’ customers. To ensure the safest possible production system, every element of the production is managed within our single site.
DGC’s spray drying plant has been designed specifically to process goat infant formula.
Spray drying is the process of removing water from the milk, producing the beginning of the fine powder that is eventually found in the finished product.
Our spray dryers are kept meticulously clean and the most recent, second spray dryer was built in 2015.